Why Choose Our Integrated DTY Texturing & Knitting Factory?

For international buyers, normally they buy finished fabrics from trading companies or circular knitting factories directly, but sourcing from separate yarn texturing workshops and knitting mills always brings hidden risks: unstable yarn shrinkage, inconsistent fabric handfeel, delayed samples, and extra costs.

We both have DTY texturing machines and circular knitting machines, in the same factory workshop. We produce textured polyester DTY yarn in-house, then knit it directly into greige knitted fabrics including interlock, pique, birdseye, jersey. This model facilitates highly convenient production processes, quality management, and cost control.

DTY yarn properties — shrinkage, elasticity, tension and evenness — decide the final fabric quality. When yarn production and knitting are separated, small variations in DTY will cause curling, barre marks, uneven GSM and shrinkage issues on the knitted fabric.

Our texturing machines works closely with knitting machines. We tune the draw texturing parameters exactly according to our circular knitting requirements. We control yarn denier, intermingle points and shrinkage rate on-site, so the yarn fits our looms perfectly. It greatly reduces fabric defects and keeps bulk orders consistent with your approved swatches.

Traditional supply flow: place order to texturing mill → wait for yarn delivery → send yarn to knitting factory → wait for fabric production. Every handover between two suppliers adds communication delays and transit time.

Within our integrated factory, yarn is textured and transferred directly to our circular knitting workshop. No extra logistics, no waiting for third-party yarn delivery. We can finish sample swatches much faster, and cut bulk production cycles significantly. This is a huge advantage for seasonal fashion, activewear and fast-turnaround orders.

When you buy yarn from a texturer and fabric from another knitter, every supplier adds their profit margin, logistics and handling fees.

As an integrated mill, we eliminate intermediate trading links. We manage raw polyester chips, texturing, knitting and in-house QC in one facility. The savings are passed to you with competitive ex-factory prices, while we still keep the same quality standard for small MOQ and large container orders.

Polyester raw material prices fluctuate frequently due to global energy, chemical and supply chain changes, which often push up your fabric cost unexpectedly.

Thanks to our vertical production model and sufficient warehouse capacity, we can purchase large volumes of raw materials and produce DTY yarn in advance when market prices are favorable. We absorb the price risk and pass these cost savings to our customers. Even if raw material prices surge later, we can still supply your fabric orders based on our pre-stocked low-cost DTY, helping you avoid sudden cost hikes and stabilize your product pricing for your own clients.

If you source yarn and fabric from two different factories, quality disputes often happen: the knitter blames bad yarn, the texturer blames knitting settings. You get stuck in the middle and waste time resolving problems.

When you buy finished fabric from Tongye Knitting, all production records, test reports and quality responsibility belong to our team. Any fabric issue can be traced back to yarn texturing or knitting in the same workshop, for fast troubleshooting and corrective action.

• Activewear & sportswear brands needing stable stretch knit fabrics
• Basic apparel manufacturers using interlock, jersey and rib knits
• Home textile, toy and composite fabric buyers
• Sourcing teams looking to reduce supply chain risk

Vertical integration of DTY texturing and circular knitting is not just about owning more machines. It is about closing the gap between yarn performance and fabric outcome.

If you are tired of unstable fabric quality, long lead times and complicated multi-supplier management, Tongye Knitting is ready to support your next knit fabric project. Send us your fabric specification to get a sample and quotation.